Custom CNC
Phenolic Resin Parts
for Aerospace & Energy

PEASPER International Ltd. manufactures custom CNC phenolic resin parts with precision and reliability. As a result, our products deliver excellent insulation, thermal stability, and long service life. Moreover, they meet strict performance requirements for aerospace, automotive, railway, and industrial applications.

Custom Parts
+ 3000
Years Experience
+ 20
R&D Engineers
+ 10
Global Clients
+ 500

Why Choose Our Phenolic Resin Parts?

Heat and Electrical Resistance

Phenolic resin parts perform well under high temperature and high voltage. Therefore, they are trusted in electrical systems, insulation panels, and energy applications.

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Precision Machining

Our CNC machines provide ±0.1 mm tolerance for all custom shapes. In addition, we offer edge chamfering and diameter customization to match engineering drawings.

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Flame Retardancy

The material is UL94 V-0 certified. Consequently, it ensures safety in demanding aerospace and railway environments where fire resistance is critical.

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Fast Lead Time

Prototyping is completed within 5–7 days. Furthermore, mass production orders are processed quickly to keep your project on schedule.

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Low MOQ & OEM Support

We support small orders and one-off parts for testing. At the same time, large OEM batches are welcomed. Our team works closely with clients to provide tailored solutions.

Phenolic Fabric Tubes & Rods

Reliable Electrical & Mechanical Insulation Materials

Phenolic fabric tubes, also called bakelite tubes or fabric-reinforced bushings, are made by hot-rolling cotton fabric that is coated with phenolic resin. As a result, these parts provide excellent insulation, good wear resistance, and strong mechanical performance. In addition, they are widely used for custom-made items such as bushings, washers, and structural insulators.

Key features:

  • ✅ Compatible with CNC machining, carving, and trimming

  • ✅ Customizable diameters available through mold development

  • ✅ Reliable performance in humid and oil-filled environments

  • ✅ Flame-retardant and long-lasting for industrial applications

Epoxy Resin Board & Parts

Custom-Machined Electrical Insulation Components

3240 Epoxy Resin Boards and Parts are made from fiberglass cloth impregnated with epoxy resin, then hot-pressed and cured. They offer excellent mechanical strength, dielectric performance, and heat resistance. Ideal for electrical insulation parts, especially in humid environments or transformer oil.

Highlights:

  • ✅ Made from alkali-free fiberglass cloth impregnated with epoxy resin

  • ✅ Excellent mechanical strength and dielectric performance

  • ✅ Smooth surface with no bubbles, oil stains, or impurities

  • ✅ Stable under high temperatures and transformer oil environments

  • ✅ Available in a wide range of thicknesses and board sizes

  • ✅ Supports CNC machining, drilling, trimming, and engraving

  • ✅ Easy installation and long service life

Technical Properties:

FR4 / G10 Epoxy Rods and Insulation Fasteners

High-Strength CNC Machined Rods, Bolts, and Nuts for Electrical and Thermal Insulation Applications

Highlights:

  • ✅ G10 / FR4 epoxy grade

  • ✅ CNC machined into bolts, nuts, and fasteners

  • ✅ Flame-retardant, acid- and oil-resistant

  • ✅ Stable dielectric performance

  • ✅ Smooth surface without air bubbles or contaminants

  • ✅ Customizable diameters and lengths

  • ✅ Long service life in harsh conditions

FR4 Epoxy Insulation Rods and Bolts are manufactured by pultruding fiberglass filaments impregnated with epoxy resin under high temperature and vacuum-controlled extrusion. These rods offer excellent dielectric properties, high mechanical strength, and smooth surfaces free from bubbles, oil, or impurities.

Available in multiple diameters (⌀6mm–⌀170mm), shapes (round, hex, square), and customizable lengths. Ideal for electrical insulation structures exposed to heat, humidity, and transformer oil.

FR-4 Fiberglass Epoxy Board – Custom Insulation Panels

Custom sizes available | Water-green color | RoHS & Flame-retardant

Product Features:

  • Stable electrical insulation performance

  • Excellent flatness and smooth surface with no pits or dents

  • Flame-retardant, heat-resistant, and environmentally friendly

  • Sound-absorbing and thermal-insulating properties

  • Suitable for high-performance electrical and electronic insulation

Applications:

FR-4 fiberglass boards are widely used in:

  • FPC stiffeners and soldering-resistant carriers

  • PCB testing fixtures and precision gear plates

  • Electrical device insulation sheets and transformer parts

  • Motor insulation components and deflection coil terminal plates

  • Switch insulation boards and customized structural parts

Available Options:

  • Size: Customizable per request

  • Color: Standard water green

  • Thickness: Multiple options available

Real Samples — Machined from Phenolic Plates & Tubes

Phenolic Resin Machining Gallery

Quote in 24 Hours. Parts Ready to Ship in 7 Days.

Round Phenolic resin tube

Phenolic resin tube

CNC Parts

Epoxy Resin Parts

Phenolic Resin Board

FR4 Glass Fiberglass board

FR4 Fiberglass board

Epoxy Resin Board

FR4 Glass Fiberglass Panel Green

Natural PPS Sheets & Rods – CNC Machined, GF40 Reinforced

Custom Phenolic Tube Sizes Available

OD Range: Φ8mm – Φ260mm Tooling can be customized for special sizes.

Some steps to produce

Phenolic Resin Part Manufacturing Process

A fast, traceable workflow for CNC-machined insulation components.

01

Material Selection

Select high-quality phenolic sheets or laminated tubes according to application.

02

Rough Cutting

Raw boards or rods are cut into manageable blanks for further processing.

03

Surface Planning

Ensure flatness or roundness before CNC machining for better accuracy.

04

CNC Programming

Import CAD drawings and set machining parameters based on tolerances.

05

Precision Machining

Use CNC routers or mills for drilling, slotting, contour shaping, and turning.

06

Chamfering & Deburring

Edge polishing and chamfering to avoid sharp edges or fiber burrs.

07

Dimensional Inspection

Check critical dimensions using calipers or 3D probes; tolerance ±0.1mm.

08

Surface Cleaning

Remove cutting dust and apply optional anti-humidity coating.

09

Packaging & Shipment

Parts are labeled, packed by batch, and dispatched within 7 days.

Custom Phenolic Resin Part Process

Get a quote in 24 hours.
Prototypes ready in 7 days.
Fast machining and quick delivery mean faster progress for your projects.
We focus on speed, accuracy, and strong quality for phenolic insulation parts.

Custom CNC Phenolic Resin Parts — Key Options & Specifications

We supply custom CNC phenolic resin parts for energy, aircraft, rail, and industry projects. As a result, you benefit from stable quality, long service life, and fast support. In addition, small orders and OEM drawings are welcome.

A. Application Requirements

Set working temperature, electrical strength, or arc resistance based on your case. For example, parts are used in switchgear, the aircraft industry, and rail systems. Therefore, you can match safety rules more easily.

B. Part Geometry

Choose plates, tubes, or sleeves. Bushings and blocks are also available. In addition, you can set OD, ID, length, and wall size to match the design. As a result, parts will fit smoothly into your project.

C. Machining Type

We offer drilling, slot cutting, and routing. Moreover, full 3D CNC milling is ready for complex shapes. Consequently, you gain both accuracy and speed in production.

D. Material Grade

Options include paper-based, fabric-based, or glass-filled resin. Therefore, you can balance protection and strength for each job. In fact, this choice makes it easy to adapt to cost and safety needs.

E. Manufacturing Process

Each part is cut from layered resin stock. As a result, machining provides steady quality and tight accuracy. On the other hand, fast steps reduce both cost and time.

F. Surface Finish & Coating

Edges can be beveled or polished. Additionally, anti-moisture coating or sanding is optional. Thus, you can improve both look and life span.

G. Customization

Add fixing holes, grooves, or notches as needed. Also, labels and batch marks can be included. In conclusion, you get parts that match your needs better.

H. Quality Assurance

Every batch is checked for accuracy, flatness, and edge finish. Consequently, inspection reports are available when needed. Overall, this ensures trust and stable supply for your business.

Learn All About Our Factory

Factory Photos

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Machining Service

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